Ink Reservoir Making Machine Shipped To Japan

Mark pen's Ink reservoir extrusion line

Last week one set of INK reservoir extrusion line shipped to Japan.

Consisting of below machines:

Rewinding stand: one set

Shafts: 320pcs +160PCS

With steel tension presser and ceramic comb

Fiber bobbin size: D250mm*L300mm

With guide roller and 60pcs hoses steel comb.

4 rollers stretch unit: one set

Rubber rollers: 2pcs

Diameter: 400mm, length: 220mm

With hard plastic PU coated, hardness is about 85 degree

Press type: pneumatic press

Steel rollers: 2pcs

Diameter: 400mm, length: 220mm

With grooves on roller surface

Separate speed control: 1.5kw*2

Control style: frequency conversion

Speed ratio: 15:1

With cover and PMMA view window

When extruder stopped, air cylinder will rise automatically

Φ55 extruder: one set  

Hopper: one set

Screw diameter: 55mm

Screw L/D: 28:1

Screw structure: special for PP  

The screw and the barrels are all made of high quality nitrided steel-38CrMoAIA,and are nitration austerely according to NATIONAL STANDARD, nitration hardness: screw≧740HV;barrels≧940HV. Nitration depth: screw: 0.4-0.6mm,barrel:0.6-0.7mm,fragility is 2 grades

Gear box (one set)

The gear box materials is made of alloy cast steel, contract surface of up, down box deal with precision tempering, quenching heat treatment, the teeth deal with grinding and peeling eventually, the teeth surface harshness is Ra 0.8, and provided with damping, antifriction, low-noise etc. characteristics.

Control power: 15kw

Control style: frequency conversion

Φ35 assistant extruder: one set

Hopper: one set

Screw diameter:35mm

Screw L/D: 28:1

Screw structure: special

Gear box: one set

Control power: 5.5kw

Control style: frequency conversion

Thermostat zones: 10 zones

Cooling zones: 6 zones

Electrical control box (one set)

Individual control cabinet: one set

Include stretch unit speed control, extruder speed control, water tank movement control, vacuum control, water pump control, vacuum dewater unit control

Double layers crossing extruding die: one set

Double layers: one is 70-90%, one is 10-30%

Include die lip, mandrel, copper sleeve and cutting sleeve.

Diameter: 4.5-12mm

5m stainless steel vacuum cooling water tank: one set

Tank size: L5000mm*W220mm*H200mm

Water tank frame: one set

Front and rear movement motor: 0.75kw

Water circular tank: one set

Tank size: L1900mm*W400mm*H400mm

With copper pipes inside in order to connect with chiller

Vacuum power: 1.5kw

Turbine blower water removing unit: one set

Power: 1.5kw

Stainless steel water storage tank: one set

Tank size: L500mm*W300mm*H300mm

Small belt haul off unit: one set

Control power: 0.75KW

Speed: max 60m/min

Four rollers hauls off/cutting combination machine (one set)

Roller material: PU, hardness about

  Haul off control power: 1.5kw (SFC servo motor)

Haul off control style: servo controller

Cutting plate control power: 3kw (SFC servo motor)

Control type: servo controller

Cutting blade control power: 1.5kw (SFC servo motor)

Control type: servo controller

Cutter speed: 200-1000RPM

Cutting length: 40-120mm

Blade rotating speed: 8000RPM

Blade size: OD107mm, ID19.6mm, thickness: 0.3mm

Cutter blade grinding unit: one set

Grinding wheel size: OD75mm, ID14mm, width: 17mm with flange

For blade double side grinding

Grinding stone is rotary with low speed

Conveyer belt: one set

For final filter put in row.

Conveyer size about: L2000mm*W200mm, belt thickness: 2mm

Motor power: 0.75kw

Machine linear speed: 40-60m/min （depends on diameter of product）

Machine size: 11500mm*3000mm*2000mm